Key Parameters

Primary Applications

This stamped and brazed liquid cold plate is a high-efficiency thermal management solution specifically engineered for Energy Storage System (ESS) battery packs. Its primary application includes:

Thermal Management for 1P52S ESS Battery Packs

Designed for 1P52S battery module configurations used in commercial and industrial energy storage systems, this liquid cooling plate delivers stable and uniform heat dissipation performance, effectively controlling cell temperature rise and improving battery system safety, cycle life, and operational reliability.

Key Advantages

Lightweight AL3003 Aluminum Structure

Manufactured with high-quality AL3003 aluminum alloy, the cold plate offers excellent thermal conductivity while maintaining a lightweight structure, helping reduce the overall system weight of ESS battery packs.

Efficient Heat Dissipation Design

The optimized stamped flow channel structure ensures uniform coolant distribution and excellent thermal coverage across the battery module, minimizing temperature differences and preventing localized hot spots.

Durable Epoxy Powder Coating

The surface adopts epoxy resin powder coating treatment, significantly improving corrosion resistance and voltage insulation performance, making it highly suitable for demanding ESS operating environments.

Reliable Stamped & Brazed Construction

Produced through precision stamping and continuous brazing technology, the liquid cold plate features a robust monolithic structure with excellent sealing performance and long-term reliability.

Helium Leak Tested for Safety Assurance

Each cold plate undergoes strict helium leak testing to ensure leak-tight performance and cooling system reliability before shipment.

Tooling-Ready for Fast Project Development

Existing production tooling allows rapid sample manufacturing and validation, helping customers shorten development cycles and accelerate project implementation.

Scalable Mass Production Capability

With mature manufacturing processes and stable supply chain support, the product is fully prepared for large-scale ESS production programs.

Our 1P52S liquid cooling plate is an ideal thermal management solution for ESS integrators and battery pack manufacturers seeking high reliability, fast delivery, and cost-effective liquid cooling solutions.

Frequently Asked Questions

Q: Is the tooling for the 1P52S cold plate already available?

A: Yes. The stamping tooling for this 1P52S liquid cooling plate has already been developed, allowing fast sample production and efficient project launch without additional tooling lead time.

Q: How quickly can samples be delivered?

A: Functional samples can typically be delivered within 2-3 weeks after confirmation of technical requirements and sample orders.

Q: What material is used for the cold plate?

A: The cold plate is manufactured using high-quality 3003 aluminum alloy, which provides excellent thermal conductivity, corrosion resistance, and brazing performance.

Q: Why is epoxy powder coating used?

A: Epoxy powder coating enhances both corrosion resistance and voltage insulation capability, improving electrical safety and durability in ESS battery systems.

Q: Do you perform leak testing?

A: Yes. All cold plates undergo helium leak testing and pressure testing before shipment to ensure excellent sealing reliability.

Q: Can the design be customized?

A: Yes. We can support customization of dimensions, inlet/outlet positions, mounting structures, and cooling channel layouts according to customer battery pack requirements.

Q: What is the lead time for mass production?

A: After sample approval, mass production can generally begin within 4-5 weeks depending on order quantity and production scheduling.

Q: What industries is this product suitable for?

A: The product is widely suitable for commercial ESS, containerized energy storage systems, industrial battery storage cabinets, renewable energy storage, and other liquid-cooled battery applications.