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587 cold plate
Trumony
TR-RR-2605274
Key Parameters
Item | Specification | Material / Value |
|---|---|---|
1 | Base Material | 3003 Aluminum |
2 | Coolant | 50/50 Water & Glycol Mixture |
3 | Core Process | Stamping & Continues Brazing |
4 | Design Application | 587-Cell ESS Battery Rack |
Primary Applications
This stamped and brazed liquid cold plate is a specialized thermal solution engineered for large-scale energy storage installations. Its primary application is:
Thermal Management for 587-Cell ESS Battery Racks: Specifically designed to provide uniform and effective cooling for battery modules configured in a 587-cell arrangement within commercial and industrial energy storage cabinets, ensuring temperature stability and extending battery cycle life.
Key Advantages:
Rapid Prototyping for Project Validation: With tooling already developed, we can quickly produce functional samples, significantly accelerating your project's validation phase. This allows for faster thermal performance testing and system integration checks.
Cost-Effective, Tooling-Ready Solution: The availability of existing stamping dies means no upfront tooling costs or lengthy development delays for customers, translating into a lower total cost and faster time-to-market for your ESS project.
Efficient Heat Dissipation Design: The stamped flow channel pattern is engineered to provide excellent thermal coverage for the 587-cell layout, promoting even temperature distribution across the entire battery module to prevent hot spots and ensure consistent performance.
Durable, Monolithic Construction: The vacuum brazing process creates a strong, leak-proof, one-piece structure that is highly resistant to the thermal cycling and long-term operational demands typical in energy storage environments.
Proven Design for Scalable Production: As a mature product, it offers reliability and consistency. The manufacturing process is streamlined for scalable production, ready to support volume orders once the design is validated and approved.
Our 587-cell liquid cold plate is an ideal, ready-to-deploy thermal solution for energy storage system integrators and manufacturers, where proven performance, speed to market, and cost efficiency are critical. We provide end-to-end support from initial sample provision to volume manufacturing.
Frequently Asked Questions
Q: Is the stamping mold for this 587-cell cold plate already available?
A: Yes. The production tooling for this specific 587-cell design is fully developed and ready for use. This allows us to proceed directly to sample fabrication without any tooling lead time or NRE cost for you.
Q: How quickly can you provide functional samples for our testing?
A: Leveraging the existing tooling, we can typically deliver first-article samples within 2-3 weeks after receiving your official sample request, enabling a fast turnaround for your project validation phase.
Q: What are the standard payment terms for prototyping and production?
A: For initial samples, we typically require full payment for the sample order. For subsequent production orders, our standard terms are a 30% deposit with the purchase order and the 70% balance due before shipment.
Q: Can this cold plate design be slightly modified for our specific rack layout?
A: While the core stamped channel pattern for the 587-cell layout is fixed, we have some flexibility for minor customizations. This can include adjustments to the overall outer dimensions (via trimming), port locations, and mounting hole patterns to better fit your specific cabinet design.
Q: What testing do you perform on the samples/production units?
A: All units undergo standard pressure decay leak testing to ensure seal integrity. For samples, we can also provide basic thermal performance data upon request. More comprehensive testing can be arranged as a custom service.
Q: What is the lead time for mass production after sample approval?
A: Once the samples are approved, mass production can typically begin within 4-5 weeks, as the supply chain and production line are already aligned for this product.
Q: What is the minimum order quantity for production?
A: To utilize the existing tooling economically, we have a standard production MOQ. However, we are open to discussing pilot production quantities to support initial system builds. Please contact us for specific quantity details.
